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Managing and Leading the Intensive-Labor Manufacturing Industry in this new Era IR4.0
This course aims to guide participants to better understanding of the Toyota production methodology that led to maximization of space, labor and machinery utilization in turn resulting in cost reductions and shortened lead time. It also covers some of the more common process-related tenets of Lean manufacturing and the strategies necessary to support them.
This course provides clear analysis of correct cost management planning and its integration. It discusses potential changes required by the organization in order to manage and improve cost deviations in their efforts to achieve target unit prices and profitability goals.
In the labor-intensive industry, the focus in changeover is on workers and machinery which can be moved and require adjustment. These changes will invariably involve displacement of workstations and create substantial chaos as workers wait idly while the production line goes through a complete set-up. This course addresses the four primary areas – workers, machinery, information and materials – which will require improvement and restructuring in order to achieve rapid changeovers.
This course covers the steps of each phase of PDCA including techniques and formats used in the troubleshooting and solution process. The teaching methodology is simplified yet practical to facilitate learning as per the needs of the apparel industry.
A point-of-use system is a Lean tool designed to ensure smooth order changeover for each new product and/or product family in a timely manner. It is introduced and approved at the new product’s pre-production stage. This course provides step-by-step guidance to design the flow of requirements by restructuring and unifying the involvement of the key players involved in each order changeover.
The true benefit of Lean Manufacturing can only be achieved when management moves from the traditional set-up where each department works independently to one which is completely unified. This course focuses on the simplification and linking of all key function areas with a single unified management system in order to improve response time to the needs of the production teams.
Package Cost: USD 150
Tutorial: 17 hours
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