Standardization, Problem Detection and Resolution – Leading Performance in Apparel Factories by Dr. Charles Dagher exposes the root causes behind ineffective troubleshooting and stagnant performance in apparel factories. The book addresses a critical industry gap: most factories attempt continuous improvement without first defining and aligning the standards that drive efficiency, profitability, and teamwork. Without these foundations, problem-solving efforts are fragmented, superficial, and disconnected from business results.
This practical guide introduces a structured, factory-proven approach to transform production lines into systems of disciplined flow, where every team member becomes a proactive problem detector and solver. It introduces powerful Lean methods adapted specifically for apparel manufacturing—PDCA cycles, 5 Whys, Gemba walks, and Catchball engagement—to help organizations detect deviation, identify root causes, and prevent recurrence. Readers are guided to replace reactive firefighting with a culture of standard-driven improvement and non-blaming accountability.
Through real-world insights and step-by-step frameworks, this book enables apparel leaders to build factories that self-correct, learn, and grow. When the principles inside are applied, troubleshooting becomes easier, problems are resolved faster, and sustained performance becomes the norm rather than the exception. This is not just a manual—it’s a transformation strategy for factories ready to lead.